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不銹鋼線材 - 目錄
1.0 不銹鋼線及合金線
Stainless Steel & Alloy Wire		 1 - 30
1.1 不銹鋼的定義
Definition of Stainless Steel   		3
1.2 生產方法及生產流程 
Production Method & Production Flow Chart   		4 - 5
1.3 不銹鋼之特質
Features of Stainless Steel 		6
1.4 金屬腐蝕
Corrosion of Metal 		7 - 12
  腐蝕
Corrosion 		7
  腐蝕之定義 
Definition of Corrosion 		7
  腐蝕的種類
Different kinds of Corrosion 		7
  金屬腐蝕的“法拉弟”定律
Law of "Faraday" 		7
  腐蝕電池
Corrosion Cell 		7
  環境電池 
Environment Cell   		8
  腐蝕位置
Type of Corrosion 		8
  自然環境、水、海水、土壤、混凝土對金屬的影響
How Natural Environment, water, sea water, soil and concret affect metal ?		 9
  金屬在淡水/海水/土壤的腐蝕速率
The Rate of Corrosion of Metal made by Fresh Water, Sea Water and Soil		 10
  金屬的弱點是腐蝕的來源
The Weak Point of Metal is the Starting Point of Corrosion
10
  溫度、臨界相對溫度
How Temperature affects Corrosion 		10
  結晶缺陷
Crystal Defects 		10
  冷加工 
Cold Working  		 11
  晶粒結構及晶間腐蝕
Grain Structure & Inter-granular Corrosion 		11
  晶粒形狀 
Grain Shape 		11
  解決方法
Solution of Corrosion Resistance 		12
  金屬純度 
Purity of Metal 		12
  金屬添加物
Additive on Metal 		12
  熱處理 
Heat Treatment   		12
1.5 銹的發生與不銹鋼及鈦對化學物品的抗腐蝕指標  
Rusting, Corrosion Resistance of Stainless Steel    & Titanium against Chemicals 		13 - 15
  銹的發生
Rusting 		13
  不銹鋼及鈦對化學物品的抗腐蝕指標
Corrosion resistance of Stainless Steel & Titanium against chemicals 		13-15
1.6 不銹鋼之分類，耐腐蝕性及耐熱性
Classification, Corrosion Resistant & Heat Resistant of Stainless Steel		 16 - 17
  鐵鉻系不銹鋼片
Chrome Stainless Steel 		16
  馬氏體不銹鋼 
Martensite Stainless		 16
  低碳馬氏體不銹鋼
Low Carbon Martensite Stainless		 16
  含鐵體不銹鋼 
Ferrite Stainless Steel 		16
  鎳鉻系不銹鋼
Nickel Chrome Stainless Steel 		17
  釋出硬化不銹鋼
Precipitation Hardening Stainless Steel 		17
  鐵錳鋁不銹鋼
Fe / Mn / Al Stainless Steel 		17
1.7 人體對鎳的敏感
Nickel Allergy 		18 - 20
  引發敏感的機制
Mechanism of Nickel Allergy 		18
  洩鎳及金屬腐蝕的關連
Nickel Emission and Metal Corrosion 		19 - 20
1.8 不銹鋼的磁性
Magnetic Property & Stainless Steel   		21
  抗磁體/順磁體/鐵磁體 
Diamagnetism, Paramagnetic & Ferromagnetism		 21
  磁性滲透 
Permeability		 21
1.9 如何選擇不銹鋼材
How to select Stainless Steel 		22 - 23
1.10 處理及表面狀況
Finish & Surface		 24
1.11 各種不銹鋼線在不同處理拉力比較表
Tensile Strength of various kinds of Stainless Steel Wire     under Different Finish 		25
1.12 硬化及熱處理
Heat Treatment Hardening 		26 - 30
  正常化 Normalizing 26
  退火 Annealing 26
  完全退火 Full Annealing 26
  擴散退火 Diffusion Annealing 27
  低溫退火 Low Temperature Annealing 27
  球化退火 Spheroidizing Annealing 27
  光輝退火 Bright Annealing 27
  其他退火方法  Other Annealing Method 27
  淬火 Quenching 27
  時間淬火 Time Quenching 28
  奧氏體淬火 Austempering 28
  馬氏體淬火  Marquenching  28
  淬火劑 Quenching Media 28
  各種淬火劑之冷卻速度
The rate of Cooling & Quenching Media 		28
  回火 Tempering 28
  表面硬化 Surface (case ) Hardening 29
  滲碳化  Carbonizing 29
  氮化法  Nitriding 30
  等離子氮化法 Plasma - nitriding 30
  氣體滲碳化 Gas Caburizing 30
  鹽液化  Liquid Salt Bath 30
2.0 彈簧不銹鋼線
Stainless Spring Wire 		31 - 48
2.1 常用的彈簧不銹鋼線-編號，特性，表面處理及化學成份
Commonly used Stainless Spring Wire 		32 - 33
2.2 彈簧不銹鋼線 - 線徑及拉力列表
Stainless Spring Steel Wire - Wire Diameter & Tensile Strength 		34 - 35
2.3 彈簧不銹鋼線之彈性性能
Spring Property of Stainless Spring Wire 		36
  冷拉狀態線材
Wire as drawn 		36
  回火狀態線材
Tempered Stainless Wire 		36
2.4 彈簧不銹鋼線的物理性能及在回火後的機械性能變化
Physical Properties & Change of Mechanical Properties of Stainless Spring Steel Wire after Tempering 		37 - 38
  回火後拉力及拉力屈服強度變化圖表 
Change of Tensile Strength and Tensile Yield Strength after Tempering on graph   		37
  回火後拉力及拉力屈服強度變化表
Change of Tensile Strength and Tensile Yield Strength after Tempering 		37
  回火後楊氏彈性模數及剪切模數表
Change of Tensile Strength and Tensile Yield Strength after Tempering 		37
  回火後扭力強度及扭力屈服強度表
Change of Torsional Strength and Torsional Yield Strength after Tempering 		38
  各種彈簧線材(不銹鋼/琴線/磷銅線)物理性能比較表
Physical Proerties of different kinds of Spring Wires 		38
2.5 智能彈簧線
Herculeana 		39 - 40
2.6 力強不銹鋼線材
Mighty Stainless 		41
2.7 真直線
Straightened Wire 		42
2.8 無磁及高強度不銹鋼線
Non-magnetic & High Strength Stainless Steel Wire 		43
  化學成份
Chemical Composition 		43
  拉力及透磁率
Tensile Strength & Permeability		 43
  性能
Properties 		43
2.9 抗熱不銹鋼線
Heat Resisting Stainless Steel Wire 		44 - 46
  不同種類之比較表
Different type of Wire 		44 - 45
  抗熱不銹鋼線化學成份 
Chemical Composition of Heat - Resistance Stainless Steel Wire   		46
2.10 淬火硬線
Quench Hardening Wire 		47
  種類及性能Type and Characteristics 47
  淬火硬線的淬火、應力消除、回火 退火及硬度(維氏/布氏/洛氏)
Tempering, Stress Relieve, Annealing and Hardness of Quench Hardening Wire 		47
2.11 高拉力電線/電纜導線
Lashing Wire 		48
3.0 不銹鋼軟線 Stainless Steel Soft Wire 49-54
3.1 不銹鋼織線
Stainless Steel Weaving Wire 		51 - 52
  種類(奧氏體/合金)
Type (Austenite / Alloy) 		51
  化學成份 
Chemical Composition   		51
  機械性能
Mechanical Property 		52
3.2 再加工用回火全軟不銹鋼線
Stainless Steel Soft Annealed Wire for Re-drawing purpose, etc. 		53
  特性 
Charateristics 		53
  化學成份
Chemical Composition 		53
  機械性能 
Mechanical Property   		53
4.0 易車(快削)不銹鋼線/枝/棒
Free Cutting Stainless Steel Wire / Roy /Bar 		55 - 60
4.1 易車(快削)不銹鋼
Free Cutting Stainless Steel 		57 - 58
4.2 易車(快削)不銹鋼拉力表
Tensile Strength of Free Cutting Wires 		59
4.3 枝/棒無芯磨公差表(μ)
Rod/Bar Centreless Grind Tolerance		 60
4.4 易車不銹鋼及易車鋼之不同呎吋及硬度比較
Hardness of Different Types & Size of Free Cutting Steel 		60
5.0 冷沖(打頭)不銹鋼線
Cold Heading Quality Stainless Steel Wire 		61 - 66
5.1 冷沖(打頭)不銹鋼線
Cold Heading Quality Stainless Steel Wire-Property,Type and Chemical Composition 		63 -64
  特性 
Charateristics 		63
  快削鋼種類及化學成份 
General Use Free-Cutting Stainless Steel & Chemical Composition   		64
5.2 製作不同螺絲之材質
Screws & Bolt Shapes and recommended materials 		65
5.3 冷沖頭線之機械性能
Mechanical properties of Cold Heading Wire 		66
6.0 扁線、半圓線及異形線
Flat Wire, Half Round Wire & Profile Wire 		67 - 72
  加工方法 
Manufacturing Method   		69
  應用材料
Material used 		69
  特點
Characteristic 		69
  不銹鋼扁線及半圓線常用材料 
Stainless Steel Flat & Half Round Wire   		70
  扁線公差 
Flat Wire Tolerance   		71
  方線公差 
Square Wire Tolerance   		71
7.0 小型不銹鋼纜
Miniature Stainless Wire Rope 		73 - 80
7.1 小型不銹鋼纜
Miniature Rope 		75 -78
  結構
Structure 		 
  基本材料
Material use 		 
  常用不銹鋼纜
General use Stainless Wire Rope 		 
  標準直徑及拉力表
Standard Diameter & Tensile Strength 		 
7.2 不銹鋼纜線材的機械及物理性能
Mechanical & Physical Properties of Stainless Wire Rope 		79
7.3 訂購需知
Ordering		 80
8.0 合金線 
Alloy Wire   		81 - 92
8.1 鈦及鈦合金線/鈦焊線
Titanium, Titanium Alloy & Titanium Welding Wire 		83
8.2 高鎳合金及焊枝 
Nickel Base High Alloy Wires & Welding Wires 		84 - 85
8.3 焊線/焊枝/焊條
Welding Wires & Rod, Covered Electrodes & Flux Core Wire 		86 - 90
8.4 火花電蝕切割用線
EDM Wire Cutting Wire 		91
8.5 形狀記憶合金及高彈性合金
Shape Memory Alloy & Super Elastic Alloy 		92
     
 
增刊 Supplement
  
9.0 冷拉高碳鋼線
Hard Drawn High Carbon Steel Wire
(to JIS G3521, ISO-8458-1&2)  		93 - 94
9.1 化學成份分析表
Chemical Analysis of Wire Rod 		93
9.2 線徑、公差及機械性能(日本工業標準G3521)
Wire Diameter, Tolerance & Mechanical Properties (JIS G 3521) 		94
10.0 冷沖及冷鍛用碳鋼線枝
Cold Forging (to JIS G3507) 		95 - 96
10.1 級別﹐代號及化學成份
Classification, Symbol of grade and Chemical Composition 		95
10.2 直徑公差﹐偏圓度及脫碳層的平均深度
Diameter Tolerances, Ovality and Average Decarburized Layer Depth 		96
11.0 高碳鋼線枝
High Carbon Steel Rod 		97
12.0 琴線(日本標準G3522)
Piano Wire (JIS G3522) 		98 - 100
12.1 級別﹐代號﹐扭曲特性及直徑
Classes, symbols, twisting characteristic and applied wire diameters		 98
12.2 直徑﹐公差及拉力強度
Diameter, Tolerance and Tensile Strength 		99
12.3 裂紋之容許深度及脫碳層
Permissible depth of flaw and decarburized layer 		100
13.0  易車碳鋼 (to JIS G4804)
Free Cutting Steel Wire (to JIS G4804) 		101 - 102
13.1 化學成份
Chemical Composition 		101
13.2 圓鋼枝﹐方鋼枝及六角鋼枝之形狀及尺寸之公差
Tolerances on Shape and Dimensions for Round Steel Bar,Square Steel Bar, Hexagonal Steel Bar		 102
14.0 冷拉鋼枝材
Cod Drawn Steel Bar 		103 - 105
14.1 枝材之美工標準﹐日工標準﹐用途及化學成份
AISI, JIS, End Usage and Chemical Composition of Cold Drawn Carbon Steel Shafting Bar		 103 - 105
14.2 冷拉鋼枝重量表
Cold Drawn Steel Bar Weight Table 		105
15.0 鐵線(低碳鋼線)日工標準 (to JIS G3532)
Ungalvanized Steel Wire (to JIS G3532)
 106 - 108
15.1 光線低碳鋼線)﹐火線(退火低碳鋼線)﹐鉛水線(鍍鋅低碳鋼線)及製造釘用低碳鋼線之代號、公差及備註
The JIS standard, Tolerance of Hard Drawn Wire, Annealed Wire & Galvanized Steel Wire 		106
15.2 機械性能
Mechanical Properties 		107
15.3 鋅包層之重量﹐銅硫酸鹽試驗之酸洗次數及測試用卷筒直徑
Weight of Zinc-Coating, Number of Dippings in Cupric Sulphate Test and Diameters of Mandrel Used for Coiling Test		 108
16.0   導電用編織帶(蚊鬚線)
Tin - Coated Copper Braided Flat Wire ( TBC Wire ) 		109
16.1 組織方法
Structure 		109
17.0 電阻線及帶
Heat Resistance Wire 		110
17.1 鉻系電阻線
Nickel / Chromium Alloy Electric Resistance Wire 		110
  日工標準 ( JIS )
NCH 1
NCH 2
FCH 1
FCH 2		  
17.2 鎳銅及鎳錳系電阻線
Nickel Copper & Maganin Alloy Electric Resistance Wires 		110
18.0 純金銲線
Gold Soldering Wire 		111 - 114
18.1 特色
Special Features		 111
18.2 種類及條件
Typical Properties of Gold Wires   		111
18.3 金線的性能
Typical Properties of Gold Wires 		112
18.4 每條種類25μm (1.0 mil)線的負荷量及延長率的關係
Breaking Load vs Elongation Curves of each Type 25μm (1.0 mil) wire 		113
18.5 捲軸
Spools 		113
18.6 捲軸直徑
Spool Dimension		 113
18.7 收線
Winding		 114
18.8 查詢及定購
Inquiry and Ordering		 114
19.0 耐熱鍍焊電子零件用銅線(SCA)
Copper Soldering Wire (SCA) 		115
19.1 質量 Quality 115
19.2 耐熱測試
Heat-resistance Test		 115
19.3 物理性能
Physical Properties 		115
20.0 搪漆磁力線(漆皮線)
Enamal Wire 		116 - 118
20.1 壹般用途的漆皮線
General Usage
116
20.2 耐熱漆皮(磁力)線
Heat-resistant Magnet Wires 		117
20.3 自動粘合漆皮線(日工標準JIS C 3212) (UL標準 E7909S)
Self-bonding Magnet Wires (to JIS C 3212) (UL E7909S) 		118
21.0   加熱器用之線材 
Heat Resistance Wire 		119
22.0   非鐵合金線
Non - Ferrous Alloy Wire   		120